After 15 Years in Service: The Top 5 Most Common Equipment Risks

Example

An expensive robotic total station fell four feet when a tripod leg collapsed on uneven terrain. The repairs were costly, and the surveying company lost a week of productivity.

Common Scenarios:

• Tripod leg collapse on uneven terrain

• Equipment sliding off tailgates

• Controllers slipping during data transfer

• Wind-induced tripod toppling

• Vehicle-related impacts

Prevention Strategies:

• Use tripod leg locks

• Two-person setup protocols

• Use cases during transport

• Establish stable setup zones

• Consider drop-protection accessories

Example

A GNSS receiver showed minimal external signs of exposure, but internal corrosion led to total loss. Cause: repeated high humidity exposure and aging seals.

Common Scenarios:

• Degraded seals

• Cracked housing

• Condensation from temperature swings

• Improper storage

• Submersion

Prevention Strategies:

• Service equipment annually

• Repair cracks and damaged seals immediately

• Dry equipment thoroughly after use

• Store equipment in dry environment

Example

A data collector left on a dashboard suffered battery failure and screen delamination. Data from that day was lost.

Common Scenarios:

• Impact during braking

• Vibration calibration loss

• Heat exposure

• Theft

• Damage from loose cargo

Prevention Strategies:

• Securely store equipment during transit

• Do not store equipment in vehicle long-term

• Remove equipment from vehicle daily to prevent theft

• Secure other cargo

• Use manufacturer-issued shock absorbing case

Example

A total station from a mining crew required costly repairs due to drive system contamination. Preventable with proper care.

Common Scenarios:

• Construction sites

• Mining operations

• Farms during harvest

• Coastal areas

• Deserts 

Prevention Strategies:

• Regular cleaning

• Protective covers

• Sealed storage

• Scheduled maintenance

• Field awareness

Example

A surge from a generator damaged a brand new GNSS receiver's charging circuit and processor. Downtime: 2 weeks.

Common Scenarios:

• Generator spikes

• Incorrect chargers

• Battery failure chains

• Static discharge

• Reverse polarity

Prevention Strategies:

• Manufacturer-approved chargers

• Surge protectors

• Monitor generator output

• Proper grounding

• Battery maintenance